Established in Japan, in 1959, SMC has led
the way in design, manufacture, innovation and high quality in pneumatic
component technology.
The new XL valves are specifically designed to provide production solutions for
the thin film, semiconductor and vacuum process industries. These valves bring
SMC quality and reliability to the most important feature of any process system
- the exhaust pumping line. The XL valves ensure that vacuum integrity is constantly
maintained and are available with options such as integral heaters for heated
pumping line applications.
Spring Operation
provides positive shut off under air failure conditions to ensure integrity
of process tool vacuum chamber. Features
6 Body sizes
Standard and high temperature versions
3 Heater options
Visual position indicator standard
Solid state and reed type switch options
Built in magnet standard
Technical
Specification
Actuation Type
Air open, Spring close
Vacuum Range
Atmosphere to 7.5 x 10-9
Torr, 1 x 10-6 Pa
Helium Leak Rate
Main seal: 1 x 10-9 Torr l/s,
1.3 x 10-10 Pa m3/s
Body: 1 x 10-10 Torr l/s, 1.3 x 10-11 Pa m3/s
Operating Pressure
0.4 to 0.7MPa
Operating Temperature
Standard: 5 ~ 60°C
High Temp: 5 ~ 150°C (without auto switch)
Max. Instant Pressure to Bellows
0.2MPa
Body
Aluminium Alloy 6063
Bellows
Stainless Steel AM 316
Vacuum Valve Seal
Viton®* O-ring
External Seal
NBR standard
Viton®* for high temp (option)
Surface Treatment
Hard anodised external
Alcohol machined internal
Position Indicator
Mechanical - orange colour
standard
Electrical - solid state or reed switch option
Rated Heater Voltage
115 VAC, 60Hz (option)
Mounting Position
Any orientation
*Viton® is
a registered trademark of DuPont Elastomers
Series
XLC
Positive pressure
operation provides execution of process steps in thin film coating applications. Features
6 Body sizes
Standard and high temperature versions
3 Heater options
Solid state and reed type switch options
Built in magnet standard
Technical
Specification
Actuation Type
Double acting air operated
Vacuum Range
Atmosphere to 7.5 x 10-9
Torr, 1 x 10-6 Pa
Helium Leak Rate
Main seal: 1 x 10-9 Torr l/s,
1.3 x 10-10 Pa m3/s
Body: 1 x 10-10 Torr l/s, 1.3 x 10-11 Pa m3/s
Operating Pressure
0.3 to 0.6MPa
Operating Temperature
Standard: 5 ~ 60°C
High Temp: 5 ~ 150°C (without auto switch)
Max. Instant Pressure to Bellows
0.2MPa
Body
Aluminium Alloy 6063
Bellows
Stainless Steel AM 316
Vacuum Valve Seal
Viton®* O-ring
External Seal
NBR standard
Viton®* for high temp (option)
Surface Treatment
Hard anodised external
Alcohol machined internal
Position Indicator
Electrical - solid state
or reed switch option
Rated Heater Voltage
115 VAC, 60Hz (option)
Mounting Position
Any orientation
*Viton® is
a registered trademark of DuPont Elastomers
Series
XLH
Simplicity of use
and vacuum seal integrity. Features
4 Body sizes
3 Heater options
Visual status indicator
Simple operation
Constant sealing force
Technical
Specification
Actuation Type
Manual
Vacuum Range
Atmosphere to 7.5 x 10-9
Torr, 1 x 10-6 Pa
Helium Leak Rate
Main seal: 1 x 10-9 Torr l/s,
1.3 x 10-10 Pa m3/s
Body: 1 x 10-10 Torr l/s, 1.3 x 10-11 Pa m3/s
Operating Pressure
0.1 to 0.5MPa
Operating Temperature
5 ~ 150°C
Max. Instant Pressure to Bellows
0.2MPa
Body
Aluminium Alloy 6063
Bellows
Stainless Steel AM 316
Vacuum Valve Seal
Viton®* O-ring
External Seal
NBR
Surface Treatment
Hard anodised external
Alcohol machined internal
Position Indicator
Mechanical - orange colour
standard
Rated Heater Voltage
115 VAC, 60Hz (option)
Mounting Position
Any orientation
*Viton® is
a registered trademark of DuPont Elastomers
Series
XL Auto Switch Options
For use with operating temperatures -10°C to +60°C
Features
IP 65
Solid state or reed type
Oil resistant cable
Easy to position and adjust
Technical Specifications
Model
Solid
State Types
Reed
Type
Type
D-F9PL (3
wire)
D-F9BL
D-93L
Lead wire entry
Axial
Axial
Axial
Output method
PNP
-
-
Application
IC circuit
Relay
Sequence controller
Relay
Sequence controller
IC- circuit
Relay
Sequence controller
Power source
10 - 28
-
-
Current consumption (mA)
ON<1
-
5 - 40
Load voltage (VDC)
-
24 (10 - 28)
24
Max load current (mA)
50 or less
5 - 40
Internal voltage drop (V)
<1.5
<4.5
<2.6
Leakage current
@ 24VDC <10mA
@ 24VDC <1mA
-
Indicator lamp
ON = red
LED
Series
XL Heater Options
Technical Specifications
Body size
XL*-16
XL*-25
XL*-40
XL*-50
XL*-63
XL*-80
Reed
heater voltage
90 to 125
VAC, 50Hz / 60Hz
Note:
Heater power, Watts
Surge power/average power
The initial turn on "surge power" will
decay in about 60 seconds to the
steady state "average power".
(H1) 80°C
-
200/10
200/20
400/40
400/60
600/100
(H2) 100°C
-
-
200/40
200/60
400/100
600/150
(H3) 120°C
-
200/30
400/70
400/80
600/130
800/180
Heater
option for XLA/XLC (high temperature type)
Optional specifications
Symbol
XL*-16
XL*-25
XL*-40
XL*-50
XL*-63
XL*-80
150°C Max ambient
H0
80°C
H1
-
100°C
H2
-
-
120°C
H3
-
Note:Heater
must be mounted at the time of purchase
The valve body is heated with a thermistor at approximate
fixed temperatures of 80°C, 100°C, 120°C. The type and number
of thermistor will depend on the valve size and the fixed temperature.
The bonnet assembly can withstand temperatures to 150°C.
Heater
option for XLH (high temperature type)
Optional specifications
Symbol
XLH-16
XLH-25
XLH-40
XLH-50
Indicator
A
80°C
H1
-
100°C
H2
-
-
120°C
H3
-
Note:
Heater must be mounted at the time of purchase
Series
XL -X3 Oxalic Acid Anodising
The aluminium body is treated
with special anodising using oxalic acid. This method eliminates helium penetration
and provides excellent durability in heating cycles.
The following gases have been
tested and approved for use with the Oxalic Acid anodised treatment.
Gas
Symbol
Hydrogen Chloride
HCL
Hydrogen Bromide
HBr
Chlorine
Cl
Ammonia
NH3
Dichlorosilane
SiH2Cl2
Silane
SiH4
Series
XL Maintenance Procedure
Simplicity of design and construction enables even the
most complex maintenance routine to be carried out on the series XL High Vacuum
Valves without the necessity for removal from the vacuum exhaust line.
It is recommended that valves are broken down and reassembled
in an environment that minimises the possibility of contamination from particulates.
The operating mechanism for the series XL High Vacuum
Valves is secured to the Main Body, Detail 2, by means of 4 caphead hexagon
screws located on the top face of the Bonnet Assembly, Detail 1.
Loosen each screw before releasing it in turn from the
tapped holes in the body and remove from the assembly. Store these safely during
maintenance to prevent damage to the threads.
Remove the Bonnet Assembly from the Main Body. Care
should be taken when handling the assembly to prevent damage to sealing faces.
The main seals can be replaced
by extracting them from their location grooves using a soft edged tool.
Should it be necessary the complete
Bonnet Assembly can also be changed if the Bellows Seal is not functioning correctly.
The 'O'-ring grooves may be cleaned
with pure alcohol prior to seating the new seals.
The complete Bonnet Assembly
can now be inserted into the Main Body, ensuring it is in the correct orientation.
Replace the 4 cap screws and
tighten two opposing diagonal cap screws first followed by the remaining
two.